What We Built

A cloud-ready BioCNG monitoring dashboard built for plant operators to view production, analyser values, plant flow, trends, reports, device health and user access from one professional web portal.

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7 day delivery8 core modules6 device health rows24 hour trend viewsCloud ready architecture

Challenge

The plant team needed a focused monitoring system that could present critical BioCNG process values, equipment status and exportable operational reports in a simple interface for daily plant use.

Solution

KabootarX delivered a responsive web dashboard with protected access, live status panels, plant overview visualization, gas analyser insights, trends, reports, device health monitoring and a collector architecture prepared for on-site PLC/Modbus data mapping.

Complete scope

Delivered Modules

Secure branded login experience with Hycons identityAdmin dashboard with production, flow and gas composition summaryPlant overview screen with component-level equipment statusGas analyser pages with real-time parameters and CH4 trend chartTrends and charts for CH4, CO2, flow and pressureReports module for hourly and daily operational exportsDevice health screen for analyser, flow meter and collector visibilityCollector architecture for PLC/Modbus to cloud data flow

Business impact

Problems Resolved

Replaced scattered plant readings with one central monitoring portalImproved visibility of online, warning and offline device conditionsCreated export-ready reports for operational reviewGave operators a clear plant-process visual instead of raw device dataPrepared the system for production deployment and customer handover

Built for reliability

Project Stack

01Web Dashboard02Firebase Hosting Ready03Firestore-ready Data Model04Cloud Functions05Edge Collector06Modbus TCP Integration Ready07CSV and Report Exports

UI Screens Delivered

Hycons BioCNG Monitoring Dashboard experience

Move through the delivered screens and open any view at full size.

Role-based experience

Web Dashboard

7 screens

Hycons BioCNG Monitoring Dashboard - Login Page — Web DashboardLogin PageBranded access screen with green energy theme, Hycons logo, remembered login and password recovery-ready controls.

Hycons BioCNG Monitoring Dashboard - Dashboard — Web DashboardDashboardOperator overview for daily production, current flow, analyser cards, live collector sync and gas composition chart.

Hycons BioCNG Monitoring Dashboard - Plant Overview — Web DashboardPlant OverviewVisual plant process map covering compressors, scrubber, cooling tower, VPSA units, pumps and gas holder status.

Hycons BioCNG Monitoring Dashboard - Gas Analysers — Web DashboardGas AnalysersReal-time analyser parameters with CH4 trend and gas composition breakdown for operational monitoring.

Hycons BioCNG Monitoring Dashboard - Trends and Charts — Web DashboardTrends and ChartsTime based charts for CH4, CO2, flow and pressure with quick filters for recent operating windows.

Hycons BioCNG Monitoring Dashboard - Reports — Web DashboardReportsCustom data export and collector uptime report sections for hourly and daily plant records.

Hycons BioCNG Monitoring Dashboard - Device Health — Web DashboardDevice HealthDevice health dashboard showing online, offline and warning equipment state across plant devices.